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Ford/Lincoln/Mercury blend door actuator gear rebuild kits now available!

By popular demand, we now have the kit you need to repair the blend door actuator in your Ford Explorer, Expedition, Taurus, F150, Crown Victoria Mercury mountaineer, Sable and many more.

The kit includes the custom gear made from Delrin 100P for strength and durability as well as a tube of high quality synthetic lubricating grease!  Rebuild your actuator and save time and money!  We offer a lifetime warranty on all our kits, so buy with confidence!



Installation instructions:

7 thoughts on “Ford/Lincoln/Mercury blend door actuator gear rebuild kits now available!

  1. Hi,

    I have a 2008 Impala so I suppose the GM kit will fit better than the Ford kit.
    Just kidding. I don’t even know if it works leaving a message to you this way.
    Anyway, I live in Sweden so I wonder if you ship overseas and if so how much you would charge for shipping.

    Best regards
    Dag Nedeby

    1. Dag,

      The Impala is a different actuator entirely, but a kit is under development to address the problems with the Impalas.


  2. Do you have a rebuild kit for a 2006 Hummer H3? My actuator does not look anything like the one shown in the GM video. The actuator is 2.25 X 2.25 inches square, and 1.25 inches in height. There are three attachment points. The gears that failed are the worm gear that is connected to the motor shaft, and the driven worm gear that drives the main gear that operates the blend door. Thanks for your help.

  3. I’m assuming that the ford rebuild kit will work on my 95 ford thunderbird . I’ve replaced this actuator twice and same part has failed.

    1. Yes, it should fit!

  4. I need to find the complete gear kit with both large and small gears!! Can anyone help??

    1. We do not plan to offer that gear.

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